Mahindra Aerostructures
A global player in aerospace components and assemblies
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Our Capabilities
Driving innovation in Aerospace and Defence
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CNC – Profile Cutting
- Routing : single & dual spindle (4 m x 3 m and 4 m x 2 m) – soft metal
- Laser cutting (3 m x 1.5 m and 4 m x 2 m)- hard metal
Automated Deburring
- Fladder – soft metal
- Grindmaster – hard metal
- Rosler Vibro-deburring
Forming
- NC brake presses (up to 3 m working length, Tonnage: 25 to 100 T)
- Rubber press (2000 T & 2750 T)
- Stretch forming: skins (Hufford 50 T) & extrusions (Hufford 60 T)
- Stretch forming (Future addition): skins (ACB FET400) & extrusions (ACB FEV30)
- Deep drawing press (150 T)
- Rolling machine (up to 6 m rolling length)
- Beam straightening (200 T) presses
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Machining of components up to 3 m long
Raw Material: Aluminum, Titanium, Stainless Steel, Inconel
5 Axis Machine :
- Doosan VCF (X – 3 m, Y – 0.85 m, Z – 0.8 m)
- Doosan BM2035U (X – 3 m, Y – 0.85 m, Z – 0.8 m)
- Belotti (X – 2.6 m, Y – 1.7 m, Z – 1.3 m)
3 Axis Machine :
- BFW Virat 1530 (X – 3 m, Y – 1.7 m, Z – 1 m)
- Doosan DNM 750 (X – 1.63 m, Y – 0.76 m, Z – 0.65 m)
- DMG MORI (X – 1.45 m, Y – 0.7 m, Z – 0.55 m)
- BFW BMV 60 TC20+ (X – 1.05 m, Y – 0.61 m, Z – 0.61 m)
- AMS (X – 0.7 m, Y – 0.4 m, Z – 0.32 m)
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Process
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Type
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Make
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Working Dimensions (LxWxH)
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Annealing / Solutionizing (soft metal)
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Drop Bottom Furnace
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AIFL
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3.8m x 1.8m x 1.9m
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Annealing / Solutionizing (soft metal)
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Drop Bottom Furnace
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High Temp Furnaces
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1.5m x 1.5m x 1m
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Ageing (soft metal)
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Ageing Oven
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Therelek
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5.9m x 1.7m x 1.7m
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Ageing (soft metal)
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Ageing Oven
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Furnace Engineering
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1.3m x 1.2m x 1.6m
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Heat treatment (hard metal)
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Muffle Furnace
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Argo Thermodyne Co.
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0.9m x 0.9m x 0.9m
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Cold Storage
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Freezer Cabinet
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Carrier
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9.3m x 6.3m x 4.4m
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- Fully-automated & SCADA-controlled surface treatment line
- Soft metal – Aluminum Alloys
- Anodizing (4 m x 1 m x 1.3 m)
- Chromic Acid
- Boric Sulphuric Acid
- Tartaric Sulphuric Acid
- Sulphuric Acid
- Hard Anodizing & Chemical Conversion Coatings
- Alodine 1200
- Anodizing (4 m x 1 m x 1.3 m)
- Hard metals – Steel, Titanium, Inconel (Tank size 1.5 m x 0.9 m x 1.2 m)
- Passivation and Acid Pickling
- Two paint booths
- Primer and Top-Coat (Booth Size: 4 m x 1.3 m x 1 m)
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Assembly
- Assembly bay with Overhead EOT crane capacity
- Controlled-environment sealant application room
- Detail part equipping, production of sub-assemblies
- Door skin assemblies for single-aisle
- Nacelle inlet outer barrel assemblies for single-aisle
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Welding & Tube Bending
- TIG welding & Modular Glove Box with autonomous purification system for stainless steel, titanium components.
- 5axis bending for soft and hard alloy tubes with 6 to 38 mm dia and up to 2.6mm wall thickness.
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- Coordinate Measuring Machine (CMM) – 1.2 m x 3.0 m x 1.0 m
- Portable CMM – Faro
- Video Measuring Machine (VMM) – 0.5 m X 0.4 m X 0.2 m
- Hardness test (Rockwell & Vickers)
- OEM approved Chemical lab
- Non-Destructive Testing (NDT) – Fluorescent Penetrant Inspection
- Laser inspection
Certificates
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